Design of a Semi-automatic Dough Mixer for the Prevention of Occupational Diseases in Marzipan Artisans
Journal
Lecture Notes in Networks and Systems
Intelligent Sustainable Systems
ISSN
2367-3370
2367-3389
Date Issued
2025
Type
book-chapter
Abstract
Older people, due to the natural aging process, are particularly vulnerable to occupational tasks, as they experience a gradual loss of physical capacities, which increases the incidence of occupational diseases in this population. Despite these challenges, their experience and skills acquired over the years make them a valuable resource for society. This study focuses on designing a semi-automatic dough sheeter for the dough making process used by the artisans of Calderón in Ecuador, who currently carry out this work manually, this practice being an integral part of the local culture. The research began with a detailed analysis of modern manual molders, collecting data on shear force, bending moment, and tensile stress, which are fundamental to the design. Subsequently, a simulation of the design was carried out using SolidWorks software. The result was the creation of a prototype kneading machine equipped with AISI 1050 steel rollers, processed by HR. This device was able to significantly reduce repetitive hand movements, reducing the effort during the kneading process by 25,000 TMU, which translates into improved health and work performance for the artisans. The implementation of this technology reduced the risk of occupational diseases such as bursitis, which is caused by inflammation of the bursae in the joints, and carpal tunnel syndrome, which affects the functionality of the hands. In addition to the physical benefits, this project also addresses the psychological aspect, as many older craftsmen and women feel demotivated due to their diminished ability to perform tasks they used to do in their youth. The research aims to provide a better quality of life for these workers, protecting both their physical health and emotional well-being. In short, the semi-automatic laminator not only improves the working conditions of the Calderon artisans but also preserves and promotes an important cultural tradition, ensuring that these valuable knowledge and skills can continue to be practiced in a safe and sustainable manner.